Monday, October 12, 2009
Nature of the Work
Saturday, October 10, 2009
Mechanical Information
Servicing Information
Possibly the most important bit to keep your truck running well
- Valve clearances 0.5mm inlet and exhaust (0.6 on non lead-converted LPG)
- Spark plug gap 0.7mm
- Engine oil 20w/50 (6 litres) 1.25l between min and max on the dipstick
- Gear oil EP80/90
- Grease the axle nipples and propshaft nipples as regularly as you can
- NB the grease cups under the front axles housngs must be opened and cleaned regularly as they fill with sand/water/mud. A smal amount of silicone sealer may prevent or slow ingress.
- Axle bearings
- Drive gear (upper/small gear)
- SKF/FAG 6210 (single row radial ball, open) - dims: 50x90x20
- INA/FAG/SKF BK4520 or IKO TLAM4520 (drawn cup closed needle bearing) - dims: 45x52x20
- Driven gear (lower/large gear)
- Timken JLM104948 (tapered roller/cone)
- Timken JLM104910 (tapered race/cup)
- Timken JLM508748 (tapered roller/cone)
- Timken JLM508710 (tapered race/cup)
- seals:
- CR 23451 (STEFA, BB - dims:60x85x8), upper portal/axletube oil seal
- CR 19687 (STEFA, BB - dims:50x90x10), inner hub grease/oil seal
- STEFA, BY 80x92x28 (pn#32896 1) - outer hub grease seal -- *this is the impossible to find seal.
- Drive gear (upper/small gear)
- Oil filter part number (UK) EOF046 - Volvo 164 high capacity can use EOF024 low capacity and change every 2k miles
- Air Filter part number
- Shock absorbers/dampers - Pro Comp ES9000 part number 927500 and fit perfectly
Disc Brake Conversion
Whilst this is not something I am planning due to the expense (£600 per axle) it has some very nice advantages that are worthy of discussion.
The conversion simply changes the hub or stub axle and reduction gear so that a Landrover vented disc and calliper can be used. Not only do you then get superior braking and self cleaning properties the hub plate uses the Landrover 5 stud pattern so you can use whatever wheel you like. Whilst this is of little interest to us Volvo owners (in fact it simply adds even more expense), for those fitting Volvo axles to Landrovers or Range Rovers it mean they can reuse their own wheels so saving a hunk of change.
Jez is the guy who makes the kit and I'll be getting photos and prices very soon, I hope.
Fuel Cat lead replacement
-
We are all aware that the Volvo engine needs leaded petrol and we mostly use replacement additive. I've been using the fuel cat for several thousand miles and it has been brilliant. No need for measuring out additive and I'm getting [very] slight improvement in consumption but the engine has been generally happier than on the additive.
SnorkelI been through deep water once and it cause merry hell with the truck. The difflock lights still don't work, the air filter element got soaked and stalled the engine which wouldn't restart (no hydraulic lock thank goodness) and the electric fan threw a wobbly. So a snorkel is very high in the list.
I've bought 10m of 70mm reinforced flexible pipe which fits perfectly over the airfilter opening and some 68mm black downpipe and finally an old mushroom snorkel top. Until I can find the ideal route I've replaced the rotten aluminium stuff with some nice plastic /rubber pipe.
Conversion to unleaded Petrol/LPG friendly cylinder head - MORE POWERHaving done about 5,000 km on LPG I found that low down power was getting worse and worse with me having to ride the clutch to get the truck moving. Over about 1500 rpm it was ok but it was seriously fluffy at low revs, off road it was not enjoyable. The engine was rough and noisy when I realised it was suffering from valve recession (the valve seat was being eaten away by the lack of lubrication in the fuel) so I checked the valve clearances, setting inlet to 0.5mm and exhaust to 0.6mm and started the engine .......... and it was lovely. It ran smoothly and quietly and had all its creamy smooth low down torque again. Unfortunately it did not last long with performance going off within 500km. The answer? A refurbished head with hardened exhaust valve seats and guides, easily and cheaply done.
The cost of converting the head was about £250 for a full rebuild replacing anything that was worn or damaged with a similar amount to swap the head over on the engine (I used a spare head to get converted first). Included in the discussion was the opportunity to increase compression ratio (CR) by skimming the head. My information was that the B30E engines has a head thickness of 87mm compared to the military B30A's 89mm and made 150bhp in stead of 125bhp. I then discovered accidentally that the civilian C303 engines had a head 87mm thick and made 125bhp! This confused me at first until I realised that the TGBs had even lower compression heads and could only make about 110bhp so by skimming 2mm off the head I was almost guaranteed 125bhp and that 55mph cruising speed I desired. This is being put to the test (1st Oct 2006) and I'll let you know how I get on.
Diesel Conversion
Possibly the most controversial one of all. Many issues and many opinions, however they can be boiled down to this list:
- Engine only
- Engine and gearbox or
- Engine/box/transfer box complete
- Which engine
- What about gearing and gear shifts
Saturday, October 3, 2009
Climate Change and Water Sources Management: A Federal Perspective

Saturday, September 26, 2009
QX-A Diesel Fuel Tank Cleaning Tester
Sunday, September 6, 2009
Seamless Carbon Steel Pipe
GB3087 ——Seamless Steel Pipe For Low and Medium Pressure Boiler
GB5310 ——Seamless Steel Pipe For High Pressure Boiler
GB/T8162——Seamless Pipe For Structural
GB/T8163——Seamless Pipe For Fluid
ASME SA106 ——Seamless Carbon Steel Pipe for high-temperature service
ASTM A106 —— Seamless Carbon Steel Pipe for High-Temperature Service
GRADE
10、20、20G、SA106B、SA106C、A106B、A106C
MECHANICAL PROPERTIES
STANDARD
GRADE
TENSILE STRENGTH(MPA)
MIN YIELD POINT(MPA)
ELONGATION (%)
IMPACT ENERGY(J)
HB
GB3087
10
335~475
≥195
≥24
/
20
410~550
≥245
≥20
/
GB5310
20G
410~550
≥245
≥24
≥35
/
GB/T8162
10
335
185~205
24
20
390
225~245
20
35
510
285~305
17
45
590
315~335
14
Q345
490
305~325
21
GB/T8163
10
335~475
195~205
24
20
410~550
235~245
20
Q295
430~610
285~295
22
Q345
490~665
315~325
21
ASME SA106
SA106B
≥415
≥240
≥22
≥35
/
SA106C
≥485
≥275
≥20
≥35
/
ASTM A106
A106 Gr.A
≥330
≥205
35 Longitudinal
25
Transverse
A106 Gr.B
≥415
≥240
30 Longitudinal
16.5 Transverse
A106 Gr.C
≥485
≥275
30 Longitudinal
16.5 Transverse
Sunday, August 30, 2009
Quantum mechanics
Particle physics, the motion, structure, and reactions of particles
Nuclear physics, the motion, structure, and reactions of nuclei
Condensed matter physics, quantum gases, solids, liquids, etc.
Quantum statistical mechanics, large assemblies of particles
Professional organizations
Applied Mechanics Division, American Society of Mechanical Engineers
Fluid Dynamics Division, American Physical Society
Institution of Mechanical Engineers is the United Kingdom's qualifying body for Mechanical Engineers and has been the home of Mechanical Engineers for over 150 years
See also
Analytical mechanics
Applied mechanics
Dynamics
Engineering
Kinematics
Kinetics
Further reading
Landau, L. D.; Lifshitz, E. M. (1972). Mechanics and Electrodynamics, Vol. 1. Franklin Book Company, Inc. ISBN 0-08-016739-X.
External links
iMechanica: the web of mechanics and mechanicians
Mechanics Blog by a Purdue University Professor
The Mechanics program at Virginia Tech
Physclips: Mechanics with animations and video clips from the University of New South Wales
U.S. National Committee on Theoretical and Applied Mechanics
Interactive learning resources for teaching Mechanics
Einsteinian versus Newtonian
Types of mechanical bodies
Thus the often-used term body needs to stand for a wide assortment of objects, including particles, projectiles, spacecraft, stars, parts of machinery, parts of solids, parts of fluids (gases and liquids), etc.
Other distinctions between the various sub-disciplines of mechanics, concern the nature of the bodies being described. Particles are bodies with little (known) internal structure, treated as mathematical points in classical mechanics. Rigid bodies have size and shape, but retain a simplicity close to that of the particle, adding just a few so-called degrees of freedom, such as orientation in space.
Otherwise, bodies may be semi-rigid, i.e. elastic, or non-rigid, i.e. fluid. These subjects have both classical and quantum divisions of study.
For instance, the motion of a spacecraft, regarding its orbit and attitude (rotation), is described by the relativistic theory of classical mechanics, while the analogous movements of an atomic nucleus are described by quantum mechanics.
Sub-disciplines in mechanics
The following are two lists of various subjects that are studied in mechanics.
Note that there is also the "theory of fields" which constitutes a separate discipline in physics, formally treated as distinct from mechanics, whether classical fields or quantum fields. But in actual practice, subjects belonging to mechanics and fields are closely interwoven. Thus, for instance, forces that act on particles are frequently derived from fields (electromagnetic or gravitational), and particles generate fields by acting as sources. In fact, in quantum mechanics, particles themselves are fields, as described theoretically by the wave function.
Classical mechanics
The following are described as forming Classical mechanics:
Newtonian mechanics, the original theory of motion (kinematics) and forces (dynamics)
Hamiltonian mechanics, a theoretical formalism, based on the principle of conservation of energy
Lagrangian mechanics, another theoretical formalism, based on the principle of the least action
Celestial mechanics, the motion of heavenly bodies: planets, comets, stars, galaxies, etc.
Astrodynamics, spacecraft navigation, etc.
Solid mechanics, elasticity, the properties of (semi-)rigid bodies
Acoustics, sound ( = density variation propagation) in solids, fluids and gases.
Statics, semi-rigid bodies in mechanical equilibrium
Fluid mechanics, the motion of fluids
Friday, August 28, 2009
Classical mechanics
1 Description of the theory
1.1 Position and its derivatives
1.1.1 Velocity and speed
1.1.2 Acceleration
1.1.3 Frames of reference
1.2 Forces; Newton's Second Law
1.3 Energy
1.4 Beyond Newton's Laws
1.5 Classical transformations
2 History
3 Limits of validity
3.1 The Newtonian approximation to special relativity
3.2 The classical approximation to quantum mechanics
4 Branches
5 See also
6 Notes
7 References
8 Further reading
9 External links
In reality, the kind of objects which classical mechanics can describe always have a non-zero size. (The physics of very small particles, such as the electron, is more accurately described by quantum mechanics). Objects with non-zero size have more complicated behavior than hypothetical point particles, because of the additional degrees of freedom—for example, a baseball can spin while it is moving. However, the results for point particles can be used to study such objects by treating them as composite objects, made up of a large number of interacting point particles. The center of mass of a composite object behaves like a point particl Position and its derivatives
Monday, August 24, 2009
Stainless Steel - Mechanical Properties
The mechanical properties of stainless steels are almost always requirements of the product specifications used to purchase the product. For flat rolled products the properties usually specified are tensile strength, yield stress (or proof stress), elongation and Brinell or Rockwell hardness. Much less frequently there are requirements for impact resistance, either Charpy or Izod. Bar, tube, pipe, fittings etc. also usually require at least tensile strength and yield stress. These properties give a guarantee that the material in question has been correctly produced, and are also used by engineers to calculate the working loads or pressures that the product can safely carry in service.
Typical Properties
Typical mechanical properties of annealed materials are as in the graph of Figure 1. Note that the high cold work hardening rate of the austenitic grades in particular results in actual properties of some commercial products being significantly higher than these values. The yield stress (usually measured as the 0.2% proof stress) is particularly increased by even quite minor amounts of cold work. More details of the work hardening of stainless steels are given in the section of this handbook on fabrication.
Yield Strength
An unusual feature of annealed austenitic stainless steels is that the yield strength is a very low proportion of the tensile strength, typically only 40-45%. The comparable figure for a mild steel is about 65-70%. As indicated above a small amount of cold work greatly increases the yield (much more so than the tensile strength), so the yield also increases to a higher proportion of tensile. Only a few % of cold work will increase the yield by 200 or 300MPa, and in severely cold worked material like spring temper wire or strip, the yield is usually about 80-95% of the tensile strength.
Ductility
The other mechanical property of note is the ductility, usually measured by % elongation during a tensile test. This shows the amount of deformation a piece of metal will withstand before it fractures. Austenitic stainless steels have exceptionally high elongations, usually about 60-70% for annealed products, as shown in figure 2. It is the combination of high work hardening rate and high elongation that permits the severe fabrication operations which are routinely carried out, such as deep drawing of kitchen sinks and laundry troughs.
Hardness
Hardness (measured by Brinell, Rockwell or Vickers machines) is another value for the strength of a material. Hardness is usually defined as resistance to penetration, so these test machines measure the depth to which a very hard indenter is forced into a material under the action of a known force. Each machine has a different shaped indenter and a different force application system, so conversion between hardness scales is not generally very accurate. Although conversion tables have been produced these conversions are only approximate, and should not be used to determine conformance to standards.
It is also sometimes convenient to do a hardness test and then convert the result to tensile strength. Although the conversions for carbon and low alloy steels are fairly reliable, those for stainless steels are much less so.
Mechanical Properties of Wire and Bar
The mechanical properties of the majority of the stainless steel wire and bar products are generally sufficiently described by the tensile strength. These products require mechanical properties which are carefully chosen to enable the product to be fabricated into the finished component and also to withstand the loads which will be applied during service. Spring wire has the highest tensile strength of the wire generally manufactured; it must be suitable for coiling into tension or compression springs without breaking during forming. However, such high tensile strengths would be completely unsuitable for forming or weaving applications because the wire would break on forming. Weaving wires are supplied in a variety of tensile strengths carefully chosen so that the finished woven screen will have adequate strength to withstand the service loads, and yet soft enough to be crimped and to be formed into the screen satisfactorily. Mechanical properties of wire for fasteners are another example where a careful balance in mechanical properties is required. In this type of product the wire must be ductile enough to form a quite complex head but the wire must be hard enough so that the threads will not deform when the screw or bolt is assembled into the component. Good examples are roofing bolts, wood screws and self-tapping screws; to achieve the mechanical properties required for such components requires careful consideration of the composition of the steel so that the work hardening rate will be sufficiently high to form hard threads on thread rolling and yet not so high as to prevent the head from being formed.For bar products a compromise must also be made; a large proportion of bar will be machined, so it is important that the hardness be not too high, but better load carrying capacity is achieved if the strength is high, and for drawn bar a good bright finish is achieved only by a reduction which significantly increases strength levels.
Friday, August 14, 2009
MECHANICAL PROPERTIES
Common types of stress are compression, tension, shear, torsion, impact, 1-2 or a combination of these stresses, such as fatigue. (See
Compression stresses develop within a material when forces compress or crush the material. A column that supports an overhead beam is in compression, and the internal stresses that develop within the column are compression.
Tension (or tensile) stresses develop when a material is subject to a pulling load; for example, when using a wire rope to lift a load or when using it as a guy to anchor an antenna. "Tensile strength" is defined as resistance to longitudinal stress or pull and can be measured in pounds per square inch of cross section. Shearing stresses occur within a material when external forces are applied along parallel lines in opposite directions. Shearing forces can separate material by sliding part of it in one direction and the rest in the opposite direction.
Some materials are equally strong in compression, tension, and shear. However, many materials show marked differences; for example, cured concrete has a maximum strength of 2,000 psi in compression, but only 400 psi in tension. Carbon steel has a maximum strength of 56,000 psi in tension and compression but a maximum shear strength of only 42,000 psi; therefore, when dealing with maximum strength, you should always state the type of loading.
A material that is stressed repeatedly usually fails at a point considerably below its maximum strength in tension, compression, or shear. For example, a thin steel rod can be broken by hand by bending it back and forth several times in the same place; however, if the same force is applied in a steady motion (not bent back and forth), the rod cannot be broken. The tendency of a material to fail after repeated bending at the same point is known as fatigue.
Tuesday, August 4, 2009
Mechanical Advantages
To find the MA of a machine, you can divide the resistance force by the effort force. Most of the time the resistance force is the weight of the object in Newtons.
Friday, July 31, 2009
Department of Mechanical Engineering
Under Graduate
At the Department of Mechanical Engineering, we are conscious of the fact that Mechanical Engineering, as a discipline, is the traditional bed-rock of engineering. It is thus all-encompassing, based on well-established laws of nature which are used through ingenuity to design and operate functional products. These products can be basic, such as pulleys and gears; conventional, such as engines and power-producing systems; or advanced, such as control and automation systems for vehicles and machinery. In spite of being traditional, mechanical engineering has undergone quantum leaps in modernization due to rapid advances in electronics and computer technologies. Engineering design, for example, utilizes high-speed computing processes in design and manufacturing, as indeed does computer simulation of fluid flows for the design of super-sonic systems. The premium on mechanical engineering graduates has thus expanded from traditional areas to hi-tech areas. They must thus integrate technologies rather than remain isolated. This requires a multi-disciplinary outlook, which we have been careful to incorporate into our syllabus while maintaining the conventional structure
Post Graduate
The postgraduate curriculum of Mechanical Engineering at College of Electrical and Mechanical Engineering, has been developed based on the guidelines and discussions with the faculty of international universities with whom the National of sciences and Technology (NUST) has signed a Memorandum of Understanding (MOU) The curriculum, being proposed for the award of MS/PhD degree in Mechanical Engineering, has been planned to meet the following objectives
To meet the national requirements.
Meet the requirements of the international universities.
Have the requisite academic background in the state of the art technology for employment in the research and development.
Have design and development training coupled with management and economic background to successfully purue his career as young engineer or even as an entrepreneur at international level
Engineering
INTRODUCTION
Monday, July 27, 2009
Quantum mechanics
Particle physics, the motion, structure, and reactions of particles
Nuclear physics, the motion, structure, and reactions of nuclei
Condensed matter physics, quantum gases, solids, liquids, etc.
Quantum statistical mechanics, large assemblies of particles
Classical mechanics
Newtonian mechanics, the original theory of motion (kinematics) and forces (dynamics)
Hamiltonian mechanics, a theoretical formalism, based on the principle of conservation of energy
Lagrangian mechanics, another theoretical formalism, based on the principle of the least action
Celestial mechanics, the motion of heavenly bodies: planets, comets, stars, galaxies, etc.
Astrodynamics, spacecraft navigation, etc.
Solid mechanics, elasticity, the properties of (semi-)rigid bodies
Acoustics, sound ( = density variation propagation) in solids, fluids and gases.
Statics, semi-rigid bodies in mechanical equilibrium
Fluid mechanics, the motion of fluids
Soil mechanics, mechanical behavior of soils
Continuum mechanics, mechanics of continua (both solid and fluid)
Hydraulics, mechanical properties of liquids
Fluid statics, liquids in equilibrium
Applied mechanics, or Engineering mechanics
Biomechanics, solids, fluids, etc. in biology
Biophysics, physical processes in living organisms
Statistical mechanics, assemblies of particles too large to be described in a deterministic way
Relativistic or Einsteinian mechanics, universal gravitation
Sub-disciplines in mechanics
Note that there is also the "theory of fields" which constitutes a separate discipline in physics, formally treated as distinct from mechanics, whether classical fields or quantum fields. But in actual practice, subjects belonging to mechanics and fields are closely interwoven. Thus, for instance, forces that act on particles are frequently derived from fields (electromagnetic or gravitational), and particles generate fields by acting as sources. In fact, in quantum mechanics, particles themselves are fields, as described theoretically by the
Types of mechanical bodies
Other distinctions between the various sub-disciplines of mechanics, concern the nature of the bodies being described. Particles are bodies with little (known) internal structure, treated as mathematical points in classical mechanics. Rigid bodies have size and shape, but retain a simplicity close to that of the particle, adding just a few so-called degrees of freedom, such as orientation in space.
Otherwise, bodies may be semi-rigid, i.e. elastic, or non-rigid, i.e. fluid. These subjects have both classical and quantum divisions of study.
For instance, the motion of a spacecraft, regarding its orbit and attitude (rotation), is described by the relativistic theory of classical mechanics, while the analogous movements of an atomic nucleus are described by quantum mechanics
Classical versus quantum
Historically, classical mechanics came first, while quantum mechanics is a comparatively recent invention. Classical mechanics originated with Isaac Newton's Laws of motion in Principia Mathematica, while quantum mechanics didn't appear until 1900. Both are commonly held to constitute the most certain knowledge that exists about physical nature. Classical mechanics has especially often been viewed as a model for other so-called exact sciences. Essential in this respect is the relentless use of mathematics in theories, as well as the decisive role played by experiment in generating and testing them.
Quantum mechanics is of a wider scope, as it encompasses classical mechanics as a sub-discipline which applies under certain restricted circumstances. According to the correspondence principle, there is no contradiction or conflict between the two subjects, each simply pertains to specific situations. The correspondence principle states that the behavior of systems described by quantum theories reproduces classical physics in the limit of large quantum numbers. Quantum mechanics has superseded classical mechanics at the foundational level and is indispensable for the explanation and prediction of processes at molecular and (sub)atomic level. However, for macroscopic processes classical mechanics is able to solve problems which are unmanageably difficult in quantum mechanics and hence remains useful and well used
Mechanics
Thursday, July 16, 2009
Mechanical
HVAC (heating, ventilation, and air-conditioning), the mechanical systems of a building
Mechanical (character), one of several characters in Shakespeare's A Midsummer Night's Dream
Mechanical (Myst), one of the settings in the computer game Myst
Mechanical Animals, the third full-length studio release by Marilyn Manson
Mechanical license, used in the music industry to indicate the payment made from a licensee to the owner of a copyright for the right to mechanically reproduce a song
A kind of typeface in the VOX-ATypI classification
Mechanical is often used as a general term to distinguish from another class of item. Mechanical may mean:
Machine, especially in opposition to an electronic item
Mechanical watch, utilizing a non-electric mechanism
Mechanization, using machine labor instead of human or animal labor
Automation, using machine decisions and processing instead of human
Manufactured or artificial, especially in opposition to a biological or natural component
Mechanism (technology), a portion of a mechanical device
ITT Industries Jabsco Clutch Pump
Flow rate: Nominal 62 USgallons/min (234 Litres/min) at 1750rpmSelf-priming from dry up to 2.4m (7.8ft)
Features:
Constructed from marine quality bronze and stainless steel for ruggedness and reliability.
Easy to service and maintain.
Inexpensive to buy and operate.
Will tolerate abrasive wear (this may affect performance - seek advice from your distributer).
Handles hard and soft solids without clogging.
Can pump in either direction.
Will not airlock.
Specifications:
Body: Bronze Impeller: Nitrile Wearplate: Replaceable Shaft: Stainless steel Shaft Seal: Carbon/ceramic mechanical type Bearings: Twin row, ball type Port Type: 1 1/4" NPT Clutch Type: Electro-magnetic 12, 24 or 32Vdc Pulley: 178mm (7") 2A SectionWeight 19.5 lb 8.9 kg
Coil: 12v dc
Amp Draw: 4 amp
